Role overview

Qualifications

Minimum 8 – 12 years of relevant technical experience in Mechanical Engineering
Experience in developing requirements specification for mechanical subsystems according to MIL-STD 961D standard or equivalent
Proficiency with CAD /CAE tools such as SolidWorks and ANSYS
Extensive experience with thermal management tradeoffs and solutions

Responsibilities

Leads or supports the thermal, structural, dynamic, and fluid flow analysis efforts for electronics equipment
Develops mechanical drawings and specifies the dimensional tolerances
Performs stress and fatigue analysis and thermal analysis
Manages mid-size development projects outsourced to sub-contractors

Key facts

Remote from: Oregon (USA)
Full time
Senior (5-10 years)
English

Hard skills

Mechanical Engineering Ansys Maxwell Thermal Analysis Mechanical Design Stress Analysis Fatigue (Material) CAD Standards Data Collection Electronic Packaging Material Handling Measurement Technique DO-160 Standard

Other skills

Problem Solving
Analytical Skills
Social Skills
Communication
Teamwork

About the company

AeroVironment

Aerospace & Defense

For over 50 years, we at AeroVironment have devoted ourselves to creating simpler more innovative solutions that extend the reach and awareness of our military and commercial customers. We are driven to seek more powerful ways to combine advances in such future defining technologies as robotics, sensors, software analytics and connectivity to generate even more meaningful information and to elevate our customers' capacity to make smarter, quicker decisions. Our company pioneered and is a leader in the markets for small Unmanned Aircraft Systems, Loitering Munition Systems, Unmanned Ground Vehicles and High-Altitude Pseudo-Satellites. We empower troops, engineers and more with actionable intelligence they need to proceed with certainty.

Company details

Company typeLarge

IndustryAerospace & Defense

Company size1001 - 5000

Links

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Job description

Worker Type

Regular

Job Description

Summary

The Sr. Mechanical Engineer applies engineering techniques to design, install, modify, analyze, repair and test tools, engines, machines and other mechanically functioning equipment. Leads and supports the mechanical design, testing, and production of electrical machines as well as the design of electronics packaging for high altitude aerospace applications. Leads or supports mechanical packaging development effort for electronic equipment that withstand stringent environmental requirements (i.e., mass, volume, thermal, vibration). Manages mid-size development projects outsourced to sub-contractors (development of a system, equipment or components).

Location: Hood River, OR

Position Responsibilities

Leads or supports the thermal, structural, dynamic, and fluid flow analysis efforts for electronics equipment
Leads the testing and data collection in the laboratory and the field
Models the mechanical devices and selects the proper material
Performs stress and fatigue analysis; Performs thermal analysis and selects bonding material
Develops mechanical drawings and specifies the dimensional tolerances
Develops assembly instructions and test procedures
Develops test plans and test procedures to verify designs
Works on complex issues where analysis of situations or data requires an in-depth knowledge of variable factors
Executes team assignments effectively following the given schedule, milestone, and available resources. May coordinate activities of other personnel (Team Lead).
Must be willing and able to travel up to 25% of the time as needed.
Other duties as assigned

Basic Qualifications (Required Skills & Experience)

Minimum 8 – 12 years of relevant technical experience in Mechanical Engineering, of which a minimum of 5 years in developing for production rotating electrical machines, electronics equipment packaging solution, and/or mechanical devices solutions for industrial and aerospace applications
Experienced in developing requirements specification for mechanical subsystems and according to MIL-STD 961D standard or equivalent
Has sufficient proficiency with the following CAD /CAE tools to perform one’s position responsibilities:
SolidWorks for mechanical modeling.
ANSYS for structural and fatigue analysis
ANSYS Icepack for thermal analysis.

Extensive experience with Solid Works and designing electrical rotating machines for high- performance applications
Extensive experience with thermal management tradeoffs and solutions and materials properties
Experienced with bonding techniques for extreme environmental conditions using different adhesives
Experienced with manufacturing methodologies of electrical machines
Experienced with creating and maintaining product document tree
Experienced with creating and maintaining products bill of materials (BOM)
Experienced with test and measurement techniques, such as torque transducer calibration and instrumentation

Other Qualifications & Desired Competencies

MS degree in Mechanical Engineering is preferred
Recognition by a reputable international engineering society such as ASME at the senior membership level or higher is desired
Demonstrates familiarity with MIL-STD-810 or DO-160
Demonstrates familiarity with MIL-STD 961D standards (or equivalent) for developing subsystem technical specifications
Demonstrates full understanding & knowledge of engineering principles in the technical discipline and successfully works independently
Effectively articulates concepts and ideas to both technical and non-technical staff
Able to excel in a fast-paced, deadline-driven environment, where small teams share a broad variety of duties
Displays strong initiative and drive to accomplish goals and meet company objectives
Takes ownership and responsibility for current and past work products
Is committed to learning from mistakes and driven to improve and enhance performance of oneself, others, and the company
Has effective problem-solving, analytical, interpersonal and communication skills (Verbal and written)
Focuses on teamwork, collaboration and puts the success of the team above one's own interests

Physical Demands

Ability to work in an office and production environment (Constant)
Required to sit and stand for long periods; talk, hear, and use hands and fingers to operate a computer and telephone keyboard (Frequent)

Clearance Level

Clearance Level

The salary range for this role is:

$107,370 - $152,250

AeroVironment considers several factors when extending an offer, including but not limited to, the location, the role and associated responsibilities, a candidate’s work experience, education/training, and key skills.

ITAR Requirement:

This position requires access to information that is subject to compliance with the International Traffic Arms Regulations (“ITAR”) and/or the Export Administration Regulations (“EAR”). In order to comply with the requirements of the ITAR and/or the EAR, applicants must qualify as a U.S. person under the ITAR and the EAR, or a person to be approved for an export license by the governing agency whose technology comes under its jurisdiction. Please understand that any job offer that requires approval of an export license will be conditional on AeroVironment’s determination that it will be able to obtain an export license in a time frame consistent with AeroVironment’s business requirements. A “U.S. person” according to the ITAR definition is a U.S. citizen, U.S. lawful permanent resident (green card holder), or protected individual such as a refugee or asylee. See 22 CFR § 120.15. Some positions will require current U.S. Citizenship due to contract requirements.

Benefits: AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown. For more information about our company benefit offerings please visit: http://www.avinc.com/myavbenefits.

We also encourage you to review our company website at http://www.avinc.com to learn more about us.

Principals only need apply. NO agencies please.

About AV:

AV isn’t for everyone. We hire the curious, the relentless, the mission-obsessed. The best of the best.

We don’t just build defense technology—we redefine what’s possible. As the premier autonomous systems company in the U.S., AV delivers breakthrough capabilities across air, land, sea, space, and cyber. From AI-powered drones and loitering munitions to integrated autonomy and space resilience, our technologies shape the future of warfare and protect those who serve.

Founded by legendary innovator Dr. Paul MacCready, AV has spent over 50 years pushing the boundaries of what unmanned systems can do. Our heritage includes seven platforms in the Smithsonian—but we’re not building history, we’re building what’s next.

If you're ready to build technology that matters—with speed, scale, and purpose—there’s no better place to do it than AV.

We are proud to be an EEO/AA Equal Opportunity Employer, including disability/veterans. AeroVironment, Inc. is an Equal Employment Opportunity (EEO) employer and welcomes all qualified applicants. Qualified applicants will receive fair and impartial consideration without regard to race, sex, color, religion, national origin, age, disability, protected veteran status, genetic data, sexual orientation, gender identity or other legally protected status.

ITAR

U.S. Citizenship required. Must be willing to work on government contracts and have the ability to obtain a security clearance.