DFM - CNC Machining (5-axis Milling Estimators)

As a 5-Axis Milling Estimator, you play a critical role in ensuring complex machined parts are manufacturable, accurately scoped, and aligned with production capabilities before they reach the shop floor. You perform in-depth Design for Manufacturability reviews, evaluate machining strategy using Fusion 360 CAM, and communicate clearly with customers regarding required adjustments or optimization opportunities. This role bridges customer intent and production execution, helping maintain quality, efficiency, and consistency across our CNC machining operations.

Why SendCutSend?

SendCutSend is an on-demand manufacturing company specializing in custom sheet metal and CNC machining. We serve more than 150,000 engineers, fabricators, and businesses across the U.S. and Canada. We operate out of six facilities located in Nevada, Kentucky, and Texas.

Our business is built on reliability, accountability, quality, and constant improvement. Everyone here plays a real role in our success. We value people who are collaborative, innovative, and committed to detailed high-quality work. We’re scaling fast and building the future of manufacturing. If you’re excited to join the team and grow with us, we want to hear from you! 

What you’ll do

• Review incoming CNC machining orders to evaluate manufacturability, feasibility, and production alignment
• Perform detailed DFM checks for complex multi-axis machined parts
• Modify or optimize customer files using Fusion 360 CAM as needed to meet production standards
• Evaluate machining strategy, toolpaths, workholding approach, and risk areas prior to release
• Communicate clearly with customers regarding manufacturability concerns and recommended adjustments
• Partner with Support, Programming, and Production teams to ensure customer objectives and operational goals are aligned
• Support continuous improvement of DFM workflows, documentation standards, and estimating processes
• Maintain accuracy and consistency in technical reviews while meeting volume and turnaround expectations

Minimum Qualifications

• 3+ years of direct experience programming 5-axis CNC mills using Fusion 360 CAM
• Ability to read, write, and communicate effectively in English
• Strong understanding of machining strategies, toolpath optimization, feeds and speeds, and workholding methods
• Ability to evaluate part geometry and identify manufacturability risks
• Strong written communication skills with the ability to explain technical concepts clearly to customers
• Experience working cross-functionally with programming and production teams
• Strong computer proficiency and comfort working within digital production systems
• Ability to work independently while managing multiple reviews in a fast-paced environment

Preferred Qualifications

• 5+ years of CNC milling experience in a production environment
• Experience estimating machining time or quoting complex parts
• Familiarity with high-mix, low-volume production workflows
• Exposure to automation or workflow optimization within CAM systems
• Prior experience in a customer-facing technical role

Essential Physical Requirements

• Employee must establish and maintain a dedicated, safe, confidential, and ergonomic home workspace.
• Ability to sit and work at a computer for extended periods of time.
• Ability to use a computer, phone, and other standard office equipment for remote work.

Work Environment

• This role is a work from home position in a fast paced, collaborative environment that requires consistent communication, organization, and coordination across multiple remote teams.