Sr. Controls Engineer 1

Sr. Controls Engineer I 

Collaborate, Innovate, Automate 

At Top Hat Engineering we develop software, robotic, and automated technologies for fulfillment and distribution centers. We fuel the backbone of ecommerce and distribution channels by building state-of-the art technologies tailored for the best overall customer experience on the market. We separate ourselves by working collaboratively with our customers to identify and implement innovative solutions to help them drive efficient operations. 

If you are interested in leveraging your talents to drive innovation, customer satisfaction, and work on a dynamic team where every opinion matters, please explore the opportunities within our exciting team! 

Position Summary: 

The Sr. Controls Engineer will be developing, programming, and commissioning automation control systems from concept through implementation. This role involves creating virtual commissioning environments using Emulate3D, developing PLC logic programs from scratch, and designing SCADA and HMI applications within Ignition and FactoryTalk Optix Studio platforms. The Controls Engineer will also design, and document detailed electrical control systems, producing electrical schematics and panel assembly drawings using AutoCAD Electrical. 

Primary Duties and Responsibilities:                                                                                       

• Working with multiple cross functional engineers to bring a solution from concept to reality.  

• Work closely with cross functional teams to integrate conveyer control solutions, automated material handling equipment, and autonomous vehicles.   

• Create and maintain electrical schematic drawings.   

• Develop and debug controls system software.   

• Ability to provide technical expertise in controls and electrical engineering.  

• Perform on-site commissioning support when required.   

• Perform necessary electrical field wiring.  

• Perform necessary mechanical installation when required.  

• Perform design and code reviews.  

Qualifications 

• Bachelors or Masters in: Controls Engineering, Systems Engineering, Electrical Engineering, Mechanical Engineering, or Mechatronics Engineering.  

• 10+ years of experience in control systems engineering with a Bachelors degree or 7+ years with a Masters degree. 

Essential Skills Required:  

• Ability to develop PLC programs and HMI programs from scratch.  

• Proficiency reading schematics and troubleshooting existing control systems including software debugging, and electrical troubleshooting.  

• Experience commissioning and troubleshooting VFD’s.   

• Proficiency
  with: Studio 5000/RSLogix, FactoryTalk View, and AutoCAD. 

• Ability to Lead and/or assist in project definition, specification, purchasing follow-through to installation 

• Strong problem-solving and analytical skills in software and hardware. 

• Excellent written and oral communications skills, and strong interpersonal skills. 

• Job will require up to a maximum of 50% travel that may extend over nights, weekends, and multiple shifts. 
• Ability to safely lift, carry, push, and pull objects weighing 40+ pounds.
• Ability to stand and walk for extended periods of time, including throughout full work shifts.
• Ability to follow safety procedures, wear required personal protective equipment, and maintain a clean and organized work area.
• Reliable attendance and punctuality, including flexibility to work extended hours, overtime, or varying shifts when required.
  

Preferred Qualifications: 

• Experience commissioning and troubleshooting servo drives.  

• SQL Management experience.  

• Inductive Automation Ignition experience 

• Understanding of computer networking concepts and architecture 

• Warehouse operations management experience or experience with warehouse management and/or execution systems. 

Compensation: $130K - $150K