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E01-L03 Mechanical Engineer VI

Job description

Start Date: Immediate 
JHNA, CTSi, and EXPANSIA have come together to form a Defense Technology platform focused on delivering high-impact technologies, technology-enabled services and advanced manufacturing solutions to the U.S. Department of Defense and related national security customers. Backed by Falfurrias Management Partners, the platform brings together deep domain expertise across Army, Navy, and Air Force and Space Force programs, digital engineering, systems integration, and specialized manufacturing capabilities.  
The combined organization operates as a multi-entity aerospace and defense technology and tech-enabled services and manufacturing enterprise positioned for scalable growth, operational excellence, and long-term value creation. 
 
OVERVIEW 
Full-time/Permanent Employee  
Location: Remote
 
As a Mechanical Engineer VI, you will serve as a recognized expert in mechanical engineering, applying advanced technical knowledge to design and develop highly complex mechanical systems and equipment. You will lead research and development efforts to create innovative applications and optimize existing systems for improved performance, reliability, and efficiency. Your role involves conducting in-depth analyses, estimating resource requirements, and preparing schedules to ensure the successful completion of complex engineering projects. You will provide technical leadership in supervising fabrication, installation, and testing while overseeing field operations and maintenance activities. Additionally, you will develop original engineering solutions, formulate new test procedures, and ensure compliance with industry standards. Your contributions will directly impact new business opportunities and long-term engineering strategies, positioning you as a key influencer in the company’s technological advancements. 
 
The proposed salary range for this position is $159,295-$167,000. There are a host of factors that can influence final salary including, but not limited to, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, geographic location, education, and certifications. Our employees value the flexibility EXPANSIA allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our unique mix of benefits options is designed to support and protect employees and their families. Employment benefits include health and wellness programs, income protection, paid leave and retirement and savings. 

RESPONSIBILITIES
  • Design, analyze, and develop advanced mechanical systems, ensuring adherence to high-performance and reliability standards 

  • Conduct investigations to develop new applications for mechanical equipment and systems, applying advanced analytical methodologies 

  • Lead research efforts and technical briefings to capture new business opportunities through innovative mechanical engineering solutions 

  • Evaluate and modify existing mechanical systems to improve efficiency, eliminate malfunctions, and adapt to evolving operational requirements 

  • Provide technical leadership in estimating manpower, materials, and costs while developing and executing project schedules 

  • Supervise and coordinate technicians in fabrication, installation, testing, and maintenance of complex mechanical and electronic equipment 

  • Oversee field operations and direct maintenance activities to optimize mechanical system functionality and reliability 

  • Develop, implement, and refine complex test procedures for equipment validation and performance enhancement 

  • Guide and mentor engineering teams, ensuring design drawings comply with industry and company specifications 

  • Review, write, and edit technical reports, including evaluation plans, test results, and operational manuals, to support engineering recommendations 

  • Provide technical support to operational strategies aligned within your program and initiatives that optimize processes, enhance productivity, and ensure quality across all program functions 

  • Ensure 100% of planned hours are worked and recorded 

  • Identify and forward to your leadership any opportunities that could lead to growth within your work area 

  • Participate in growth efforts as requested 

  • Ensure all contractual deliverables are met/exceeded to the customer's satisfaction 

  • Complete personal PDP and attend Staff Meeting and Storytime (with camera on) 

  • Within your program, build productive and positive professional relationships with clients 

  • Execute all contract requirements as assigned in accordance with the contract-specific LCAT and requirements 

  • Perform other related duties as assigned 


KEY QUALIFICATIONS
 

Clearance: Active Secret Clearance 
Education and Years of Experience: Master’ s degree in Mechanical Engineering or a related field with 10 - 13 years of experience 

  • Extensive expertise in mechanical system design, structural analysis, and thermodynamics, with proven experience in developing advanced engineering solutions 

  • Strong background in supervising fabrication, testing, and installation of complex mechanical and electronic systems 

  • Advanced proficiency in CAD software for mechanical design, modeling, and simulation of engineering systems 

  • Demonstrated ability to lead cross-functional teams and drive strategic initiatives for long-term business growth 

 


PREFERRED ADDITIONAL QUALIFICATIONS
  • Experience with finite element analysis (FEA) and computational fluid dynamics (CFD) for performance optimization 

  • Knowledge of ASME, ANSI, ISO, and other industry standards related to mechanical engineering and manufacturing 

  • Background in automation, robotics, or mechatronics for integrating advanced mechanical systems 

  • Hands-on experience with prototyping, machining, and assembly of mechanical components 

  • Strong leadership, collaboration, and communication skills for coordinating multi-disciplinary teams and presenting complex engineering concepts 

EXPANSIA is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic. 

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