Maintenance Manager - CSI

Description

MINIMUM REQUIREMENTS: Position serves as direction for the maintenance and changeover crews to manage and oversee continous improvement towards plant reliability and OEE(Optimum Efficiency Effectiveness). To coordinate all mechanical and/or electrical work with plant managers, supervisors, and support staff. Develop and manage preventive/predictive maintenance programs along with the budget of these areas.

DUTIES AND RESPONSIBILITIES  
•    Direct and support safety efforts to resolve safety concerns and monitor for compliance.
•    Develop and set crew expectations relative to performance of responsibilities and change-over times.
•    Forecast, develop, and manage the maintenance budget.
•    Champion the precision maintenance effort in the crew. Develop and lead preventative/predictive maintenance, including working with Hydraulics, Electrical, Pneumatic, Power Transmissions, vibration analysis, balancing, alignment, oil analysis and NDT.
•    Manage crew planning and scheduling effort by setting priorities for the planners and lead people.
•    Communicate with maintenance and operational personnel to notify of potential problem, outage planning, long and short term planning, availability of equipment for service, etc. 
•    Work closely with vendors, regulatory agencies, corporate engineering and project managers to accomplish plant goals and objectives Manage computer based maintenance program (E-maint or equivalent) that tracks activities, schedules, labor, and parts building a history on equipment.
•    Lead staff development in: hiring practices, orientation, training, and evaluating & guiding performance.
•    Promote and actively use North and South maintenance “Daily Maintenance Board” and other appropriate tools to improve equipment reliabilities.
•    Participate in capital projects as necessary.
•    Ensure that (where applicable) the supply chain is made aware of their food safety obligations as our
partner in the quest to deliver a safe product to the consuming public. 
•    Perform other duties as assigned.

SUPERVISORY RESPONSIBILITIES
This position is a first level manager and is accountable for multiple units or groups through the direct supervision of at least two subordinate supervisors; the subordinate supervisors manage three or more employees. Typical responsibilities may include: having signature authority for actions and decisions that directly impact pay, status, and tenure; signature authority for corrective/disciplinary actions and performance appraisal plans; initiating the hiring, promotion or transfer process. 

EDUCATIONAL AND OTHER SKILL REQUIREMENTS 
•    Associate’s Degree or five years of work experience in the maintenance and repair of manufacturing plant facilities and equipment which includes by three years of supervisory experience;  or any equivalent combination of education, training, and experience which provides the requisite knowledge, skills, and abilities for this job.
•    Prefer experience with both compression and injection molding processes, experience with plastics technology.
•    Experience working with critical tolerance measurements and delivering high-tolerance results in a fast paced manufacturing environment.
•    Thorough understanding of all process and auxiliary equipment (liners, scoring, DESCO printers, laser printers, image).
•    Preferred experience with successfully passing third party audits such as ISO, AIB, Milk Shippers, specific customer audits. Prefer candidates with experience in Good Manufacturing Practices for the food industry as well as HACCAP.
•    Preferred knowledge of Operational Excellence (OPEX) techniques and/or experience with continuous improvement techniques such as, but not limited to Process Flow Design, FMEA, Poke Yoke, Standardized Work, TPM, etc. Computer experience using Windows based software, such as Word, Excel, Visio, MS Project.
•    Excellent organizational and prioritization skills. 
•    Demonstrates strong team skills, and team leadership skills. 
•    Training and communication skills. 
•    Critical Thinking and Forward Thinking. 
•    Strong results orientation.

POSITION DEMANDS 

Regular and reliable attendance and punctuality.      

Ability to engage in shift work.      

Customer Interaction required.      

Appropriate PPE equipment/clothing    

Whether travel is required.      

What physical activity is expected of this position?  Read the following and check ALL that apply. Please put an R, O, F or C for amount of time each is performed.
R=Rarely     O=Occasionally (1-33%)        F=Frequently (34-66%)
C= Continuously (67-100%)

[O] Climbing:   Climbing up and down ladders, stairs, scaffolding, ramps, poles, and the like, using feet and legs and/or hand and arms; stepping in and out of machinery during troubleshooting tasks.
[C] Balancing:   Maintaining body equilibrium to avoid falling when walking, or crouching on narrow, slippery or moving surface.
[O] Stooping:   Bending at the waist in a downward and forward action
[R]  Kneeling:   Coming to rest on knee(s) while bending leg(s) at knee(s).
[R]  Crouching:  Bending body downward and forward as a result of bending leg and spine.
[R]  Crawling:   Moving around on hands and feet or hands and knees.
[O]  Reaching:   The result of extending hand(s) and arm(s) in any direction.
[C]  Standing:   Particularly for long sustained periods of time throughout a the workday.
[C]  Sitting:   Long periods of time without leaving work area.
[C]  Walking:   Moving around on foot for long periods of time in order to accomplish job requirements.
[O]  Pushing:   Using upper body in press against something with a steady force so as to thrust forward, downward or outward; 50 LBS.
[R]  Pulling:   Using upper body in order to draw, drag, haul or tug objectives; 35 LBS.
[R]  Lifting:   Raising objects from a lower to a higher position or moving objects from position-to-position horizontally;35 LBS.
[C]  Fingering:   Working with the fingers rather than the whole hand or arm as in handling to pick, pinch, type or similar actions using the fingers.  Keyboarding and computer data entry are frequently performed.
[O]  Grasping:   Using the fingers and palm to apply pressure on an object; Eye-hand coordination, manual and finger dexterity
[O]  Feeling:   Measuring the size, shape, temperature, texture or similar characteristics by touching with skin, especially the fingertips.
[C]  Talking:   Using the spoken word to express or exchange ideas.
[C]  Hearing:   Ability to determine the nature of sounds with or without correction to receive detailed information through oral communication and to make fine distinctions in sound.
[R]  Repetitive Motions:   Substantial motions of the wrist, hands, and/or fingers.
[C]  Visual Acuity:   Ability to read machine information and troubleshoot issues in difficult to reach spaces.  May require use of a flashlight to see under equipment.

What physical requirements are expected of this position?  
[0]  Light Work:   Lifting up to 25 pounds occasionally, and/or up to 15 pounds of force frequently, and/or minimum amount of force constantly to move objects.  If the use of arm and/or leg controls require exertion of forces greater than that of Sedentary Work and the employee sits most of the time, the job is rated as Light Work.

WORKING CONDITIONS AND ENVIRONMENT*
The work environment includes exposure to Operating machinery in a manufacturing environment, constant noise, grease, dirt or oil. Constant exposure to moving parts and equipment requires high degree of caution and safety to avoid minor or serious injury. Temperature regulated work environment in addition to exposure to extremely warm or cold outside conditions or areas of the facility that are not temperature regulated.  

*The above job description is a broadly-based description and is not intended to contain all specifics of a particular job.  This description is not a contract for employment.  It does not include all aspects of the position such as potential duties assigned by supervisors with the requirement for flexibility in helping others for the company’s overall benefit.